Air Tractor AT-602



Header Air Tractor 602

In Design

 

 

 

The Air Tractor AT-602 is an agricultural aircraft that first flew in December 1995. Manufactured by Air Tractor, there are a number of versions available, starting with the radial-engined model AT-401, and culminating with the two-seat, turbo-prop AT802. Of low-wing, tail-dragger configuration, it carries a chemical hopper between the engine firewall and the cockpit.

As a model, the AT-602 is easy to built, with a large, constant chord wing that can be build on almost any flat surface. In addition, the square sided fuselage is well suited to inexperienced builders and the 602 might also be considered as an aileron trainer, even though it is primarily a scale model. With agricultural options including spray and dust, there is also the option to add that to your model. Your imagination will be the only limit.

Our plan is still in development, but if you have a desire to get one earlier, email us and we will let you know if we are able to help with an accelerated development time.

At 1/9 scale, our model will span just about 1900mm and should fly just fine on a 26cc gasser or even a large electric motor. The fuselage will be cavernous, so there will be no problems fitting radio gear, batteries, and the hopper you have always wanted. Also, you could set it up as a glider towplane. We’ll include the tow release on the plans just in case that’s what you want to do.

We’ll also be developing a smaller, electric version of this plan, probably 1/14 scale, with a span of 1200mm. It also should fly just fine on a 3-cell 2200maH pack. Although it will not have sparkling aerobatic performance because of that huge wing, it will be a great Sunday flier with no vices and a light wing-loading.

 

 

 

 

 

 

 

Air Tractor AT-602 – Design, Development, Production and Performance

The Air Tractor AT-602 is a purpose-built, single-seat agricultural aircraft designed for aerial application of liquid and dry chemicals, fertiliser, seed, and firefighting retardant. Manufactured by Air Tractor Inc. of Olney, Texas, it occupies the middle of the company’s product range, positioned between the AT-502 series and the larger AT-802 family. Since entering production in 1996, the AT-602 has become a popular choice with agricultural operators throughout North America, Australia, South America and Africa because it combines a large payload with comparatively low operating costs.


Origins and Development

By the early 1990s, Air Tractor recognised that many operators wanted an aircraft larger than the 500-gallon AT-502, but did not require the very large and more expensive 800-gallon AT-802.

The design objectives were to:

  • increase payload without a significant increase in operating costs
  • maintain excellent low-speed handling
  • improve productivity on large farms
  • retain the ruggedness required for operations from unsealed airstrips
  • minimise maintenance requirements

Rather than designing an entirely new aircraft, Air Tractor enlarged the successful AT-502A airframe to accept a 630 US gallon (2,385 L) hopper and a more powerful engine. The prototype first flew on 1 December 1995, with FAA certification completed in June 1996, after which production commenced. The aircraft remains in production today.


Design Philosophy

The AT-602 was designed around four key principles:

  • maximum payload
  • structural simplicity
  • ease of maintenance
  • excellent pilot visibility

Unlike most general aviation aircraft, virtually every design decision favours agricultural efficiency rather than passenger comfort or cruise performance.


Airframe Design

Wing

The aircraft employs a cantilever low wing with:

  • all-metal stressed-skin construction
  • large wing area
  • high-lift wing section
  • full-span spray boom installation
  • electrically operated flaps

The large wing produces:

  • excellent lift at low speeds
  • predictable stall characteristics
  • good manoeuvrability during repeated low-level turns
  • short-field capability from farm strips

The wing is designed to withstand repeated high-load manoeuvres associated with agricultural flying.


Hopper

The hopper is the defining feature of the aircraft.

Capacity:

630 US gallons (2,385 litres)

It is mounted directly over the aircraft’s centre of gravity so that aircraft balance changes very little as chemicals are dispersed.

The hopper can carry:

  • liquid chemicals
  • dry fertiliser
  • seed
  • firefighting retardant
  • water

Quick-loading ports minimise turnaround time between sorties.


Fuselage

The fuselage consists of:

  • welded steel cockpit structure
  • aluminium semi-monocoque rear fuselage
  • corrosion-resistant construction
  • removable inspection panels

Because agricultural chemicals are highly corrosive, considerable attention is paid to drainage, sealing and ease of cleaning.


Cockpit

The cockpit is positioned well aft of the engine and above the wing leading edge, providing exceptional visibility.

Features include:

  • panoramic forward view
  • excellent downward visibility
  • air conditioning (optional)
  • energy-absorbing seat
  • rollover protection
  • pressurised chemical-resistant cockpit
  • simplified engine instrumentation
  • GPS guidance and application control systems

Modern aircraft are commonly equipped with precision agricultural guidance systems that automatically manage swath spacing and application rates.


Landing Gear

The AT-602 uses a conventional (tailwheel) undercarriage because it offers:

  • excellent propeller clearance
  • low empty weight
  • high structural strength
  • good operation from rough strips
  • reduced maintenance

Large low-pressure tyres enable operation from soft soil and unprepared runways.


Powerplant

The aircraft is powered by one:

Pratt & Whitney Canada PT6A-60AG

Maximum output:

1,050 shp

The PT6A was selected because of its:

  • exceptional reliability
  • rapid power response
  • excellent hot-and-high performance
  • worldwide maintenance support
  • resistance to foreign object damage

Power is transmitted through a large five-blade Hartzell constant-speed propeller (earlier aircraft used four-blade configurations).


Structural Design

The aircraft structure is engineered to tolerate:

  • repeated high-g manoeuvres
  • hard landings
  • chemical exposure
  • dusty environments
  • high utilisation rates

Agricultural operators commonly accumulate 600–1,000 flying hours per year, making durability a critical design requirement.


Firefighting Capability

Although designed primarily for crop spraying, the AT-602 is also used for:

  • wildfire suppression
  • controlled burning support
  • mosquito control
  • environmental spraying

With suitable tanks, it can deliver water or fire retardant with high accuracy, particularly on smaller fires where large air tankers are not economical.


Production

Manufacturer:

Air Tractor Inc.

Location:

Olney, Texas, USA

Production commenced in:

1996

Production status:

Still in production

The aircraft is exported worldwide, with Australia representing one of its largest overseas markets due to the scale of broadacre farming.


Typical Specifications

ItemSpecification
Crew1
EnginePratt & Whitney PT6A-60AG
Power1,050 shp
PropellerHartzell five-blade constant speed
Hopper Capacity630 US gal (2,385 L)
Fuel Capacity216 US gal (817 L)
Wingspan56 ft (17.07 m)
Length32 ft 11 in (10.03 m)
Height10 ft 10 in (3.30 m)
Wing Area336 sq ft (31.2 m²)
Empty Weight~5,500–5,830 lb (2,495–2,644 kg), depending on equipment
Maximum Take-off Weight12,500 lb (5,670 kg)
Useful LoadApproximately 6,900 lb (3,129 kg)

Performance

PerformanceValue
Maximum Cruise Speed182 mph (158 kt)
Maximum SpeedApproximately 217 mph (189 kt)
Typical Working Speed145 mph (126 kt)
Economy Range600 miles (966 km)
Rate of Climb650 ft/min at MTOW
Stall Speed (Flaps Up)86 kt
Stall Speed (Landing Configuration)52 kt
Take-off DistanceApproximately 1,830 ft (558 m)

Operational Characteristics

Agricultural pilots value the AT-602 for its:

  • outstanding payload-to-operating-cost ratio
  • stable low-speed handling
  • responsive controls
  • excellent visibility during spray runs
  • ability to operate from short, rough airstrips
  • rapid turnaround between loads

The aircraft’s large hopper allows significantly fewer refilling stops compared with smaller agricultural aircraft, improving productivity during peak spraying seasons.


Comparison with Other Air Tractor Models

ModelHopper CapacityEngine PowerTypical Role
AT-402B400 US gal680 shpSmaller farms, precision work
AT-502B500 US gal750 shpMedium-scale agricultural operations
AT-602630 US gal1,050 shpLarge-scale agriculture and firefighting
AT-802810 US gal1,600 shpVery large farms and aerial firefighting

Legacy

The AT-602 has become one of the most successful large agricultural aircraft ever produced. Its combination of a 630-gallon hopper, 1,050 shp PT6A engine, rugged airframe and excellent handling makes it especially well suited to broadacre farming operations. In countries such as Australia, where fields are vast and turnaround time is critical, it offers a balance of payload, efficiency and operating cost that has ensured its continued popularity nearly three decades after its introduction.

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